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In recent years, the demand for fire-resistant or fire-retardant PVC leather has gone up a significant amount, especially when it comes to public spaces and hotels where safety is of utmost importance although people use fire-retardant artificial leather in their homes too. Today, we will explore the significance of fire resistance in artificial leather and shed light on the various fire standards we have available - CRIB 0, CRIB 1, NFPA 260, CAL TB 117, DIN 4102-B2, EN 1021, 1&2, and CRIB 5. We will also delve into the challenges faced while manufacturing this product and in achieving the stringent CRIB 5 standard and how reputable external labs help in providing credibility through rigorous testing and certification for our products.

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Different countries require different fire standards - CRIB 0, CRIB 1 AND CRIBE 5 come under the UK norms, NFPA 260 and CAL TB 117 come under the USA norms, DIN 4102-B2 comes under the Germany norms and lastly EN 1021, 1&2 comes under the EU norms. Our company follows all these norms and supplies fire-resistant artificial leather to all these countries.

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The fire standards, namely CRIB 0, CRIB 1, and CRIB 5 serve as benchmarks to determine the fire resistance of the artificial leather. The CRIB 0 test involves exposing the material to a matchbox flame, while the CRIB 1 test simulates a cigarette burn. These standards indicate that while the material may catch fire, it will self-extinguish and prevent the spread of flames during small accidents. The NFPA 260 uses standard methods of tests and a classification system for cigarette ignition resistance on the fabric. The CAL TB 117 test requires the fabric to withstand 12 seconds of an open flame without letting it spread. The DIN 4102-B2 test involves the fabric being suspended vertically with a 20mm high flame being applied for 15 seconds. The EN 1021, 1&2 examines the fabric’s reaction with a burning cigarette and butane flame.

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On the other hand, CRIB 5, which is the highest fire standard, poses a significant challenge due to its technical complexity. It is a mandatory requirement for public spaces and hotels, emphasising the need for PVC leather that offers exceptional fire resistance. Achieving CRIB 5 certification is not an easy feat, and only select companies possess the expertise to produce such products, Klassik being one of them.

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To ensure the reliability and credibility of fire-resistant artificial leather, manufacturers often rely on the services of external laboratories such as SGS. SGS is a renowned global testing and certification agency that operates labs worldwide, providing comprehensive assessments of various materials. In the case of our CRIB 5 artificial leather, we have gone the extra mile to obtain certification from both Indian and UK SGS labs. This dual certification enhances the credibility and authenticity of our fire-retardant artificial leather, assuring customers and clients that the product has undergone rigorous testing and meets the stringent CRIB 5 standards.

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We produce a whole range of fire-resistant artificial leather products - one conforming to CRIB 0 and CRIB 1, and the other meeting the challenging CRIB 5 standard - and all of these have distinct advantages. While both CRIB 0 and CRIB 1 provide a certain level of fire resistance, CRIB 5 artificial leather provides superior protection, making it ideal for high-risk environments. By utilising CRIB 5 artificial leather, public spaces, hotels, boats etc. can significantly enhance their fire safety measures, mitigating the risk of fire-related incidents and protecting the lives of occupants. Additionally, the utilisation of such materials promotes compliance with fire safety regulations, demonstrating a commitment to ensuring the well-being of visitors and employees.

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Fire resistance is a crucial aspect to consider when selecting materials for public spaces and hotels. The three fire standards - CRIB 0, CRIB 1, and CRIB 5 - serve as essential benchmarks in evaluating the fire resistance of artificial leather. While achieving CRIB 5 certification presents a significant challenge, it offers unparalleled safety benefits and peace of mind, and we are here to make it easy for our customers.

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Safety is always a priority and by investing in our machinery and gaining credible certification, we aim to offer the best and safest fire-resistant artificial leather to our trusted clientele.

Nothing ever works without a backing, not even artificial leather. Artificial leather or PVC leather is in reality PVC coated textiles. There are layers created to achieve the final product and a very essential layer is that of a fabric backer. Let’s talk about the crucial role a fabric backer plays in the final PVC leather product.

When it comes to PVC textiles, one crucial component that is not talked about often enough is the fabric backer. This is an unseen layer in the final product and plays a pivotal role in providing structure, strength, and durability to PVC leather, making it an indispensable element and an important step during artificial leather production.

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A PVC textile without a fabric backer would be like a ship without a sail, lacking the necessary support to be a strong piece of fabric to use on a variety of furniture pieces, footwear, automotive etc. The fabric backer is what transforms a flimsy and thin PVC sheet into a robust and strong material which is capable of withstanding rigorous use and maintaining its quality as time passes.

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One of the primary functions of a fabric backer is to add strength to the PVC textile. Without it, the fabric would simply lack the necessary strength and be susceptible to easy wear and tear along with other mechanical stresses. This is why we ensure that every product has a strong and durable backing.

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Moreover, a fabric backer can also enhance the dimensional stability of artificial leather. When combined with the PVC layer, it prevents the material from warping or getting distorted when it’s exposed to varying environmental conditions, such as temperature changes or exposure to moisture. Fabric backing ensures that the fabric maintains its intended shape and appearance, contributing to its longevity and visual appeal.

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Another significant benefit of a fabric backer is that it improves the overall look and feel and handling of PVC leather. By providing a smooth and consistent surface at the back, the fabric backer truly enhances the user’s experience and makes it easier to work with the fabric while installing and maintaining it.

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So, how is a fabric backer made?

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Much like any other material, the fabric backer is made via knitting and weaving. But when it comes to the final process of how it is added to create the final PVC leather product, the process is different.

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The process typically involves geling the PVC resin on an existing fabric backer and further processing it through big ovens to get the final, desired artificial leather. A strong bond is created between the layers of the PVC resin and fabric backer to ensure they merge well together to produce the final fabric. Going through intense heat in the ovens ensures that the fabric backer is effectively reinforced in the PVC resin.

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We do customize the thickness and composition of the fabric backer to meet specific performance requirements. We work closely with our global and domestic suppliers for R&D and fabric innovation to stay up to date with what’s best out there. Having a fabric backer to create the final artificial leather products adds to the characteristics of the fabric being fire-retardant, antimicrobial, and more. However, this is not a one-step process. For example most fabrics are generally made from polyester, but to achieve the desired fire-retardant specification we blend polyester with cotton.

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In conclusion, the fabric backer is a critical component that significantly enhances the performance, durability, and versatility of all PVC leather. Without it, it’s not possible to make high-quality, long-lasting artificial leather.

Klassik has been successfully supplying PVC leathercloth and foam laminated textiles to automotive OEMs and the aftermarket for replacement seat covers since 2001. We have been doing so through direct supply as well as technical collaborations.

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Our journey in this industry has seen substantial growth over all these years.

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We started by producing for the local market, which is also known as the replacement market. The replacement market is where one would go to purchase new PVC Leatherseat covers or get new covers made in the occurrence of damage, needing a different color or other such instances.

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Starting from there, we gradually went on to supply to major automotive OEMs (or original equipment manufacturers). The growth has been fulfilling.

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As we grew further, we started supplying PVC Vinyl to major global brands for various automotive requirements. However, working with brands across the globe has been a completely different experience for us as a company. For starters, different countries require different variations - we supply PVC Vinyl to the USA. PVC leathercloth to the UK and PVC leather or Rexine to India. Then, getting approval from an automotive company is a long and technical process. It’s not only about successfully achieving the price target of the brand but we also need to get cleared by their styling and technical teams. We often work closely with the styling teams and engineering teams to match the approved grains and colors, as well as the stringent technical requirements of automotive interiors.

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Not only that, the requirements for these automotive brands are extremely extensive as their list includes specific features such as high strength, durability, stain resistance, anti-squeak, UV resistance, cold crack resistance, and Low VOC to name a few.

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As a company, we have global approval for some of the car models, and our material has to perform in all kinds of weather conditions and situations.

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To ensure that our products and our company meet all these needs successfully we have a focused production process. Our technical capabilities allow us to tick-mark every requirement that our clients have without any concern. We have invested in top-quality machines that allow us to make the product in various widths such as 140 cm, 150 cm and 158 cm, giving us an edge. We recently received the IATF 16949:2016 certification, which is specific to the automotive industry.

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We supply a wide range of PVC Vinyl, PVC Leathercloth and PVC leather products to automotive companies which include materials for automotive seats, interior and door trims, gearboxes, tool kit pouches or covers, along with hood toney covers or trunk covers.

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Apart from all the essential requirements we receive from our clients we also hugely focus on durability and style. A car is a very special possession for anyone and why shouldn’t it be every bit long-lasting and stylish? Your mode of transport should also be comfortable and the PVC leather ensures that the seats don’t get too hot unlike real leather or tear up like fabric and make your journey smooth. PVC leather is also easier to clean in comparison to the rest and hence, easier to maintain. Anything that lasts long is deemed as a good investment and for us, that is PVC leather or artificial leather products. And since many brands locally and globally are seeing a shift towards being sustainable and environmentally friendly, real leather is being used less and less, giving way to artificial leather or PVC leather.

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You can explore our entire automotive collection here