Stepping into the Footwear Industry

We manufacture PVC leather or artificial leather for various components of open and closed footwear. We have been trusted suppliers to many footwear OEMs and brands in India, as well as neighbouring countries such as Bangladesh and Sri Lanka.

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Open footwear consists of formal, casual, sports as well as school shoes. On the other hand, open footwear consists of sandals, slippers, and other such products. Each type of footwear has different components that make the design, and we supply PVC leather for all those components. For instance, we supply PVC leather or artificial leather for shoe uppers (used on closed footwear), lining (that’s used for the inner side of the shoe as well as the tongue of the shoe), folding upper (the strip that goes on top in slippers and sandals), sandwich (a two side stiff PVC which acts as folding upper), the industry name for this is double sided coated PVC Leather. We cover the entire shoe.

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We have a vast design library of more than one hundred embossing rollers, print rollers and design papers, making it easy for us to offer new products by trying different permutations and combinations. We also have low MOQ requirements which allows the customer to pick multiple colours and build a diverse portfolio of products.

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Our footwear production is not only about delivering the best quality product to our clients, it’s more than that. Our in-house design team specializes in forecasting fashion trends and is continuously launching new designs, colours, and grains. All our products are customized as per the technical requirements of our customers.

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Footwear is part of the fashion industry and so our clients require innovative designs, colors and grains every month. We launch new products every week after collaborating with our global partners and suppliers to keep up with market trends. Other than that, our marketing team travels extensively within India and other locations to catch contemporary trends and present them to our clients.

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However, manufacturing PVC leather or artificial leather for footwear is not just about trends, we often face technical requirements. Some footwear types such as sports shoes, school shoes or safety shoes are very technical products. They require not only strength but also durability in different weather conditions such as extreme cold, high heat and humidity. We understand these concerns faced by our clients and try to be a trusted supplier so these issues are not a headache for the clients.

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In a nutshell, we have the infrastructure and testing facilities to provide materials as per the specifications of our clients on a consistent basis.

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One must wonder why brands pick artificial leather over genuine leather or fabric for their shoes, and the answer is quite simple. PVC leather or artificial leather is less expensive than real leather and more durable than fabric. PVC leather has a good look and feel. Another major reason that has taken light in recent times is that people want to be more sustainable, and that reduced the usage of genuine leather. Apart from being sustainable, people who follow strictly vegan lifestyles and stand for animal rights do not purchase anything made from animal skin, thus shifting to more cruelty-free products.

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Most of our clients are big brands in the footwear industry and have their own specific requirements and specifications involving strength, durability, stretch and the like. Because our facilities help us meet those needs the clients have made us trusted partners and collaborate with us for their footwear requirements. The shoes that are made from our PVC leather or artificial leather are for the mass population and must be durable and withstand the test of time with ease. And, that has been one huge focus of ours during production. If you are a brand looking for a supplier for your products, then explore more about us here and get in touch with us.

Published on

May 12, 2023

More from Klassik

The Benefits of Fire-Resistant Artificial Leather

In recent years, the demand for fire-resistant or fire-retardant PVC leather has gone up a significant amount, especially when it comes to public spaces and hotels where safety is of utmost importance although people use fire-retardant artificial leather in their homes too. Today, we will explore the significance of fire resistance in artificial leather and shed light on the various fire standards we have available - CRIB 0, CRIB 1, NFPA 260, CAL TB 117, DIN 4102-B2, EN 1021, 1&2, and CRIB 5. We will also delve into the challenges faced while manufacturing this product and in achieving the stringent CRIB 5 standard and how reputable external labs help in providing credibility through rigorous testing and certification for our products.

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Different countries require different fire standards - CRIB 0, CRIB 1 AND CRIBE 5 come under the UK norms, NFPA 260 and CAL TB 117 come under the USA norms, DIN 4102-B2 comes under the Germany norms and lastly EN 1021, 1&2 comes under the EU norms. Our company follows all these norms and supplies fire-resistant artificial leather to all these countries.

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The fire standards, namely CRIB 0, CRIB 1, and CRIB 5 serve as benchmarks to determine the fire resistance of the artificial leather. The CRIB 0 test involves exposing the material to a matchbox flame, while the CRIB 1 test simulates a cigarette burn. These standards indicate that while the material may catch fire, it will self-extinguish and prevent the spread of flames during small accidents. The NFPA 260 uses standard methods of tests and a classification system for cigarette ignition resistance on the fabric. The CAL TB 117 test requires the fabric to withstand 12 seconds of an open flame without letting it spread. The DIN 4102-B2 test involves the fabric being suspended vertically with a 20mm high flame being applied for 15 seconds. The EN 1021, 1&2 examines the fabric’s reaction with a burning cigarette and butane flame.

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On the other hand, CRIB 5, which is the highest fire standard, poses a significant challenge due to its technical complexity. It is a mandatory requirement for public spaces and hotels, emphasising the need for PVC leather that offers exceptional fire resistance. Achieving CRIB 5 certification is not an easy feat, and only select companies possess the expertise to produce such products, Klassik being one of them.

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To ensure the reliability and credibility of fire-resistant artificial leather, manufacturers often rely on the services of external laboratories such as SGS. SGS is a renowned global testing and certification agency that operates labs worldwide, providing comprehensive assessments of various materials. In the case of our CRIB 5 artificial leather, we have gone the extra mile to obtain certification from both Indian and UK SGS labs. This dual certification enhances the credibility and authenticity of our fire-retardant artificial leather, assuring customers and clients that the product has undergone rigorous testing and meets the stringent CRIB 5 standards.

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We produce a whole range of fire-resistant artificial leather products - one conforming to CRIB 0 and CRIB 1, and the other meeting the challenging CRIB 5 standard - and all of these have distinct advantages. While both CRIB 0 and CRIB 1 provide a certain level of fire resistance, CRIB 5 artificial leather provides superior protection, making it ideal for high-risk environments. By utilising CRIB 5 artificial leather, public spaces, hotels, boats etc. can significantly enhance their fire safety measures, mitigating the risk of fire-related incidents and protecting the lives of occupants. Additionally, the utilisation of such materials promotes compliance with fire safety regulations, demonstrating a commitment to ensuring the well-being of visitors and employees.

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Fire resistance is a crucial aspect to consider when selecting materials for public spaces and hotels. The three fire standards - CRIB 0, CRIB 1, and CRIB 5 - serve as essential benchmarks in evaluating the fire resistance of artificial leather. While achieving CRIB 5 certification presents a significant challenge, it offers unparalleled safety benefits and peace of mind, and we are here to make it easy for our customers.

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Safety is always a priority and by investing in our machinery and gaining credible certification, we aim to offer the best and safest fire-resistant artificial leather to our trusted clientele.

Our Journey in the Automotive Industry

Klassik has been successfully supplying PVC leathercloth and foam laminated textiles to automotive OEMs and the aftermarket for replacement seat covers since 2001. We have been doing so through direct supply as well as technical collaborations.

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Our journey in this industry has seen substantial growth over all these years.

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We started by producing for the local market, which is also known as the replacement market. The replacement market is where one would go to purchase new PVC Leatherseat covers or get new covers made in the occurrence of damage, needing a different color or other such instances.

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Starting from there, we gradually went on to supply to major automotive OEMs (or original equipment manufacturers). The growth has been fulfilling.

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As we grew further, we started supplying PVC Vinyl to major global brands for various automotive requirements. However, working with brands across the globe has been a completely different experience for us as a company. For starters, different countries require different variations - we supply PVC Vinyl to the USA. PVC leathercloth to the UK and PVC leather or Rexine to India. Then, getting approval from an automotive company is a long and technical process. It’s not only about successfully achieving the price target of the brand but we also need to get cleared by their styling and technical teams. We often work closely with the styling teams and engineering teams to match the approved grains and colors, as well as the stringent technical requirements of automotive interiors.

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Not only that, the requirements for these automotive brands are extremely extensive as their list includes specific features such as high strength, durability, stain resistance, anti-squeak, UV resistance, cold crack resistance, and Low VOC to name a few.

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As a company, we have global approval for some of the car models, and our material has to perform in all kinds of weather conditions and situations.

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To ensure that our products and our company meet all these needs successfully we have a focused production process. Our technical capabilities allow us to tick-mark every requirement that our clients have without any concern. We have invested in top-quality machines that allow us to make the product in various widths such as 140 cm, 150 cm and 158 cm, giving us an edge. We recently received the IATF 16949:2016 certification, which is specific to the automotive industry.

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We supply a wide range of PVC Vinyl, PVC Leathercloth and PVC leather products to automotive companies which include materials for automotive seats, interior and door trims, gearboxes, tool kit pouches or covers, along with hood toney covers or trunk covers.

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Apart from all the essential requirements we receive from our clients we also hugely focus on durability and style. A car is a very special possession for anyone and why shouldn’t it be every bit long-lasting and stylish? Your mode of transport should also be comfortable and the PVC leather ensures that the seats don’t get too hot unlike real leather or tear up like fabric and make your journey smooth. PVC leather is also easier to clean in comparison to the rest and hence, easier to maintain. Anything that lasts long is deemed as a good investment and for us, that is PVC leather or artificial leather products. And since many brands locally and globally are seeing a shift towards being sustainable and environmentally friendly, real leather is being used less and less, giving way to artificial leather or PVC leather.

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You can explore our entire automotive collection here

Pantone’s colour of the year 2024 - Peach Fuzz

In the ever-evolving world of design, colour plays a pivotal role in shaping trends and reflecting the way in which we move ahead with changing times. Pantone, the global authority on colour, has once again captured the essence of this constantly developing world with its Colour of the Year for 2024. As we step into the future, Pantone has invited the world to embrace a shade that transcends traditional boundaries and resonates with the energy of the times.

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Pantone’s pick for the 2024 colour of the year is a soft, pinkish-orange hue called “Peach Fuzz”, the company announced recently. It is officially called “Pantone 13-1023 Peach Fuzz,” and according to the authorities is described as being “velvety,” “gentle” and “subtly sensual”.

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We at Klassik offer a very wide range of colours to choose from. With a diverse clientele which ranges from footwear and upholstery to medical, automotive and more - we aim to ensure that getting the perfect shade is never a concern for our clients. Our shade French - Powder closely resembles Peach Fuzz, the Pantone colour of the year making it a popular choice for all trend followers.

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Leatrice Eiseman, the executive director of the Pantone Color Institute mentioned in a statement that Peach Fuzz echoes their innate yearning for closeness and connection. She also said that they chose a colour which was radiant with warmth and modern elegance. It’s a shade that resonates with compassion, offers a tactile embrace and effortlessly bridges the youthful with the timeless. All of which is indeed a thoughtful sentiment.

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Over the years, artificial leather or PVC has emerged as a frontrunner, offering a cruelty-free and eco-friendly alternative to traditional leather. As clients are prioritizing ethical choices more and more these days, we are not only focused on creating high-quality products that offer the luxurious feel of genuine leather but also exploring a diverse color palette to meet the demands of a vibrant and dynamic market. This has allowed us to always stay ahead of the game when it comes to having shades that match the Color of the Year.

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Selecting the right color palette for our PVC or artificial leather products is a meticulous process that we follow and it involves a number of steps like - a deep understanding of clients’ preferences, keeping up with industry trends, and the technical aspects of artificial leather production. Our dyeing plant ensures that we can achieve any and every color our clients require.

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In conclusion, we are proud to present our wide selection of colors and look forward to seeing where the Peach Fuzz trend goes in the coming year with product design and manufacturing.